Thursday, May 17, 2012

Une Petite Maison - Framing Begins!

It's been a few weeks since I last posted, and there's been a lot of progress!  I have also quit drinking coffee in an attempt to manage my stress levels.  After months of sunny skies and drought-like conditions, the skies opened up once we had the roof off.  First the trusses went up...


It was great to see the construction progress, and by the end of the day I could stand on the second floor decking, with views of the trees and a few downtown (and neighboring) buildings.


The framing crew secured the tarp over the top of the trusses, but an epic storm hit and dumped nearly three inches of rain in the Austin area... some of which ended up in the family room.  I didn't take pictures of that, but we spent Sunday morning hauling a waterlogged rug and all of our furniture out into the yard to dry out.  Fortunately I don't think there's any long term damage, and Joe and Nick came right over on Sunday to help out.  Despite the rainy forecast, the crew managed to start the roof framing on Monday.


With the rafters framed, the tarp performed better and while there was still some rain that got in, the back of the house stayed dry.  The framers were able to work under the tarp as the rain continued.  The house still looks like a wreck from the outside but hopefully that will be remedied in the next couple of weeks...


It's been fun to see the upstairs take shape and to get a sense for how the rooms will feel.  There are two bedrooms, a bathroom, and a music room-- the music room will have a "Scooby Doo bookcase" entry, which I have been promising the boys for years.  I'm particularly happy with the view of the live oaks and bamboo out the corner window of the music room.  In this photo you can also see the roof over the family room and master bedroom.  We have relocated the furnace to the adjacent attic space, so all of the ductwork will run from there to the other rooms of the house.


I know in my head what all of this will look like, but it's hard to physically envision it right now.  Plywood covers the ground floor openings and not all of the windows are framed in.  Here you can see the old "teardrop" wood siding, which will essentially act as sheathing for the house.  We'll go over that with building paper and plywood strips, then hardi plank which will be painted a dark gray-blue color ("Ocean Floor" by Benjamin Moore).


Despite my best planning, the live oak limbs were still a bit too close to the new roof.  Whitney Rasco, local arborist and master storyteller, came over to do some minor trimming to prevent angry roofers from taking a sawz-all to any limbs.  The back bedroom has a great view of the trees-- you can see the small 2'x2' window tucked under the gable in this photo.  Beckett's old bedroom (on the ground floor) is getting new windows and will be an office.


One of the biggest challenges of the project so far has been keeping my little parkour afficionado from using scaffolding and open framing as a jungle gym...


Tomorrow should be a busy day, with exterior sheathing and some windows going in (fingers crossed)...

Thursday, May 3, 2012

Une Petite Maison - Demolition!

Demolition started on Monday, and has proceeded with amazing speed.  Corbin and Beckett got a tour of their old house when they arrived home from school. The front half of the roof had already been removed, and a blue tarp made the house look like a big tent.


The interior finishes were also removed.  In Central Texas cottages of this vintage, the typical construction was 2x4 framing with 1x6 "shiplap" pine on the interior.  A cloth would then be tacked to the interior siding, and wallpaper hung on the cloth.  Here you can see remnants of the original wallpaper.  The shiplap interior siding acts as a diaphragm to strengthen the building, so we're leaving it in place.  It will eventually be covered with sheetrock.


Ashley was very surprised to walk in the front door and see all that had happened in a single day...


By the end of the day the trash pile in the front yard was getting intimidating.  Unfortunately our lot doesn't have a good location for a haul-off dumpster, and the site-built 8'x8' square container failed to contain the mountain of debris...


While Joe Hopkins and his able crew were moving forward with demolition, Nick Bell of NSB Builders framed a temporary wall between the front of the house and the back.  I've worked with both Joe and Nick before-- Joe framed the Yaspar Residence in 2005, and Nick has contracted two projects for me, the most recent of which I'll be posting soon on my website.


Steven Kruse of Modern Electric has cut power to the front of the house, and installed our temporary electrical pole in the front yard.  Once the addition is framed up he'll start pulling the new wiring.


We'll move into the back of the house at the end of May, at which point the addition should be "dried in" and the work will be less disruptive.  We're currently living across the street at Jason and Tara's SoCo rental.  The scene in the backyard is much more peaceful than the view of our front yard.


By the end of the day today, I had come to the full realization that this project is nothing short of a complete reconstruction of the existing cottage.  Perhaps it was when I unlocked the door and saw this...


All that remains of the original cottage is the exterior (and a few interior) walls, and the original oak flooring, now protected by yellow corrugated plastic.  Tomorrow the new interior walls will go up, as well as the second floor trusses and decking. 

 
In the meantime, we have a nice "open air" shower...


Tuesday, May 1, 2012

Une Petite Maison - Foundation Work

Foundation work started last Tuesday.  A crew from Douglas Foundation Repair showed up early and started by removing the skirting around the base of the house, so that they would have access to the crawl space.


When the house was built around 1935, the typical foundation consisted of cedar tree trunk piers.  Cedar is weather and rot-resistant, and a plentiful building material in Central Texas, and these cedar piers have done the job for almost eighty years.  These days, however, cedar piers are not recommended and it's a good idea to replace them with concrete piers, especially if the house will be under additional loading from a second story.


The workers used heavy-duty jacks to lift the house incrementally and level it to its original state.  One corner of the dining room was 3" lower than the corner diagonally opposite, but after leveling it doesn't feel like a "fun house" anymore.  Wood block cribbing was placed under the beams to support the weight of the house as the piers were excavated and removed.  The crawl space under the house is pretty tight, and there is probably less than 12" between the bottom of framing and grade at the back of the house.  The guys had to tunnel toward the back in order to have access to the piers.  New holes were dug for the 24"x24"x12" concrete footings to support the concrete piers.




Despite cedar's durability, most of the piers had experienced some rotting (especially the portions below grade).  The northwest corner of the house also had some damage to the wood beams due to a leaky hose bibb.


Next the workers set cardboard "sonotube" forms on top of the concrete footings.  The footings had rebar extending vertically to tie into the piers.  The cardboard tubes were filled with concrete and the new foundation is in place!  Note the shiny new hose bibb that has replaced the leaky culprit...


Sometime this week the guys will come back to remove the cardboard forms and the cribbing.  Demolition has begun!


More to come soon...